1. Roller and also die is the core part of the pellet machine They establishes the creating rate as well as pellet quality. They are likewise one of the most wearable parts. This short article presents the style of roller and also die in 2 kinds of pellet machine TICO is an expert flat die pellet machine maker in China. We supply roller, flat die and also various other extra parts for the pellet machine.
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5. Flat die in pellet machine.
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7. In flat die pellet machine, the die is a disc with numerous openings on it. It is made from pliable cast iron. After carburizing and quenching treatment, the hardness is 55-60HRC. The size of the holes are from 2.5 mm to 10mm. One of the most prominent dimensions are 6mm, 8mm as well as 10mm. To adapt to various products as well as manufacturing demand, the density as well as opening sizes are different.
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11. The working life of a flat die is 300-500 hrs. When one side has broken, it can be made use of with the other side. The length as well as size of the hole is developed based upon a multitude of experiments, so that it achieves the very best compression ratio for 30 biomass materials.
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15. The flat die demand to be changed when it wears. It doesn't take much initiatives. Just loosen the lock nuts on both sides, eliminate the top framework as well as obtain the roller and also flat die. TICO supplies exceptional spare components for the pellet machine, including roller and die.
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19. Roller in flat die pellet machine.
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21. In flat die pellet machine, the rollers are set up on the major shaft. 2 or more rollers are attached by a roller shaft. The rollers are cylinders with lots of skid-proof ace on its surface area. During functioning, the roller shaft revolves around the major shaft, as well as the rollers rotate around the primary shaft at the same time. The diameters of the rollers vary with the production capacity.
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25. The firmness of rollers is lower than that of flat die, to ensure that they reduce the endure flat die, as well as prolong their working life. All rollers ought to have the same clearance with the flat die to accomplish uniform pressure. The clearance is between 0.1-0.3 mm.
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30. The roller takes on conical shape to make sure the revolving speed at the 2 ends are the same. This layout can stay clear of sliding of the roller, decrease power waste, and also decrease the wear of flat die. Besides, it takes on an screw main pressure modification gadget. It allows you to readjust the clearance between roller as well as die, so as to adapt to different materials and also guarantee molding effect.
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34. Exactly how do the roller as well as flat die work?
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36. When the raw materials are fed into the pellet machine via the hopper. They fall on the flat die and roller. The roller rotates driven by the major shaft, and also distribute the raw products on the flat die uniformly. Throughout rotating, the roller as well as flat die forms strong stress and portion, which will warm up the compression chamber to 80 ℃. In this problem, the materials end up being soften as well as simple to mold and mildew.
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40. The down stress from the roller capture the raw products right into the holes on flat die, in which they are formed into round strips. The strips come to be much longer and longer as the roller maintain squeezing the raw materials. When the strips appear from the bottom of the holes, there is a slicer cutting them off. The cut strips fall down as well as release from the electrical outlet. pe granulating machine are what we call "timber pellets".
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44. Flat die and also ring die pellet mill comparison
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46. Apartment die pellet machine appropriates for residence use and small workshop manufacturing. It costs reduced. The size is tiny and also the manufacturing is fairly reduced. For big range production, ring die pellet machine has even more benefits. It has huge production capacity as well as low power consumption, however the size and also expense is a lot larger. The major difference in between ring die as well as flat die pellet machine are the form of the dies and also the position of rollers.
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50. Ring die in pellet machine
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52. Ring die is an annulus with several openings on it. It is made from carbon steel (alloy steel) and also stainless-steel, and also refined by build and mark, reducing, exploration and heat therapy. The strength of the ring die is affected by the number of openings. The bigger the dimension of openings, the less the number.
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56. Rollers in ring die pellet machine
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58. The rollers of ring die pellet machine are typically made of high-carbon steel or cooled cast iron. It ought to has greater solidity than the ring die, to make sure that it can understand the very best compression effect and uniform abrasion. The suitable clearance between the rollers and also ring die is 0.1-0.4 mm. There are axial grooves on the surface of the roller to get the raw materials.
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62. Exactly how do the roller and ring die work?
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64. In ring die pellet machine, the 2 rollers are mounted inside the ring die. The roller put stress outward on the inner wall of the ring die.
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69. The raw materials were first fed right into the conditioner for mixing. Then they are shared to the compression chamber by a screw feeder. In the compression chamber, the rollers are still and the ring die rotates drive by the electric motor. As long as the raw products are ordered by the ring die, they are squeezed right into the holes. fish feed machine price and pressure cause physical and chemical modifications to the raw products. When they are extruded out from the ring die, there are slicers that reduced them off. As well as the pellets drops and also venture out via the electrical outlet.
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72. Homepage: https://pelletmill.blogstation.jp/archives/23952848.html